What's The Installation And Debugging Step For Pneumatic Press Machine ?

Today is the day of delivery for the pneumatic 160-ton punching machine. Once the machine is delivered to the client's factory, the installation and debugging process must begin.

So, what are the steps for installation and debugging?

1.Precise positioning of the punch. Adjust the level of the precision punching machine, making sure to adjust the front, rear, left, and right within 0.03mm. Once adjusted, lock the shock-proof foot nut in place.

2.Fill the balancer oil feeder with 32# hydraulic oil. The capacity of the balancer oiler in the precision press is 400cc, make sure to fill the oil between the upper and lower red lines.

3.Lubricate the oil pump with butter. Add 0# or 00# butter to the oil pump, ensuring that the amount of butter added is between the upper and lower red lines. Pay attention to the quality of the butter, ensuring that there are no impurities. Use a grease gun to fill the pump.

4.Add oil to the overload pump. Fill it with 32# hydraulic oil, with a capacity of 8L. The precision punch press has already been filled with hydraulic oil before leaving the factory. However, if the oil level is low (below the lower red line), it needs to be topped up.

5.Add oil to the gear box. Fill it with 150# gear oil. The standard amount of gear oil for the gear box of the precision punch press is 102L.

6.When connecting to the air source, use a Ø12PU pipe to connect the air source pipe, ensuring that the pipe diameter is not too small. The pressure from the factory's air source should be more than 5kg.

7.Use a 6mm² 4-core cable as the power cable standard for the 160-ton machine.

8.Confirm the running direction of the die height adjustment motor of the Qiaosen press machine for machines above 80 tons. Rotate the power button to the "ON" position, press the "Module adjustment" button, rotate the mold adjustment button to the "down" position, and press the "Electric mold adjustment" button to confirm whether the actual adjustment direction of the mold height matches the data displayed by the mold height indicator. If they are not consistent, adjust the access power cable and confirm again to make them consistent.

9.Confirm the operation of the press machine. Start the main motor of the precision punch, rotate the debugging button to make the punch run at an appropriate speed, and confirm the actions of "inching", "single action", and "interlocking". For punches above 160 tons, press the "lubrication" button to confirm the oil feeding action of the electric grease pump.

10.Once the debugging of the precision punching machine is completed, thoroughly check the surroundings of the machine, wiping off any dirt caused by transportation and hoisting.