The Relationship Between Quality Of Stamping Parts, Die Technology And Punch Production Management

1.Ensure the rationality of the punch die structure

By enhancing the design of the original machine forming guide structure, we have developed a unique self-lubricating guide plate structure for the die edge. This innovative improvement enables the die to effectively resist lateral forces, overcome instability during the part forming process, and allows for easy adjustment of the gap during production. As a result, the gap between the blanking core and the die guide plate remains uniform and reasonable for an extended period. Not only does this enhance the stability of the mold operation, it also significantly prolongs the mold's lifespan.

2. Enhance the effective guide part in the molding process

In order to ensure accurate and stable positioning of the part, as well as a uniform flanging gap, we have extended the effective guide part below the pressing material core from 10mm to 80mm. This expansion increases the contact area between the pressing material core guide plate and the side wall guide plate of the die. Consequently, the die blanking core is resistant to the forming force exerted by power press stamping machines. Furthermore, it allows for precise and stable introduction of the blanking core into the die cavity, ensuring reliable positioning of the part and consistent flanging gap.

3.Implement standardized operations and enhance process control capabilities

To ensure consistent and accurate process parameters, a strict process system must be established from a management perspective. This entails controlling the consistency and accuracy of machine hole punch parameters throughout production, ensuring that they consistently meet the required specifications. By maintaining stability and reliability, we can completely eliminate pressure differences and achieve standardized operations, ultimately improving our overall process control capabilities.