How to solve the problem of feed running of three-in-one servo feeder
Solution to the edge running problem of three-in-one servo feeder:
The three-in-one feeder is a fully automatic feeding device that combines feeding, correction, and material rack. It is known as the pinnacle of correction and feeding machines in the peripheral equipment series of punching presses. It has many functions and advantages, such as saving space, durable, simple operation, and especially good effects on long, wide, and thick materials. It is unanimously recognized as the most advanced automatic feeding device in the industry. Speaking of this, let's discuss the reasons for the edge running of the three-in-one servo feeder together with the editor.
Reasons for the edge running of the three-in-one servo feeder:
1.The eccentricity of the drum causes one side of the seam to be larger while the other side to be smaller during leveling or feeding, leading to edge running.
2.The material rack's guide device has problems and the design is not reasonable. This unreasonable design can easily cause accidents.
3.The pressure device has different tightness, and the adjustment of the gear wheel is not correct. The width of the guide wheel in the leveling and feeding section of the material is not adjusted to the appropriate size, and the width of the discharge wheel is not adjusted to the appropriate size. These three parts can all cause edge running.
4.The positioning pins of the die are not properly made.
Advantages of the three-in-one servo feeder:
1. Stable operation and higher automation. The precision feeding machine equipment with three-in-one design is equipped with pressure arms, material blocking arms, material support arms, and hydraulic feeding leveling devices, which can automatically complete feeding and other operations. In addition, by adding horizontally mounted motor-driven pressure arms, the equipment can real-time press and tighten materials according to changes in different materials, ensuring that the materials will not spread out and ensuring smooth unrolling. At the same time, it reduces manual operation steps.
2. Wide range of feeding. This three-in-one feeder can process materials of different thicknesses and sizes. The width of the material can reach 1600 millimeters, and it can process precise thin materials, medium-thin materials, medium-thick materials, and strong thick materials with thicknesses ranging from 0.3 millimeters to 12 millimeters. It can also be customized according to specific customer requirements.
3. High feeding accuracy. The integrated structure of the three-in-one feeder makes the production more stable and the accuracy higher. The normal production error of the feeding machine can be within ±0.02mm, and it has its own detection equipment to monitor the operation status of the stamping production line.
4.Compact structure and space-saving. The three-in-one equipment combines material unwinding, material leveling, and feeding functions, occupying a small area. The material coil part and the head part of the feeder are assembled through modular assembly and connected by the lower end base plate, with strong flexibility and easy assembly and transportation. The space layout adaptability is strong.
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